2005 Mustang Engine Information & Specs - 244 Cologne V6 (4.0 L) (2024)

The Cologne V6

The base Mustang did away with the wheezy 3.8-litre overhead valve V-6 in favor of Ford’s more powerful and freer revving 4.0-litre single overhead cam “Cologne” V-6 that had been introduced in the Ford Explorer in 1997. This new engine used a 60-degree cast iron block with a 3.94-inch bore and 3.3-inch stroke. This overhead cam engine was based on the rugged 4.0-litre “Cologne” overhead valve V-6 and therefore shared the same engine block.

Ford used a clever timing chain system to drive the camshafts in each cylinder head. A jackshaft was installed in place of where the cam resided in the overhead valve version of the engine. This jackshaft was used to drive the camshafts in the left and right cylinder heads. The timing chain for the left bank was located in the front of the engine while the chain driving the right side cam was located at the rear of the engine and a third chain at the front of the engine connected the jackshaft the crankshaft.

For Mustang duty the V-6 was treated to a unique camshaft grind, tuned exhaust manifolds, new flywheel and oil pan. Topping of the V-6 was a variable intake manifold and an electronic drive-by-wire throttle control; giving the V-6 excellent response as well as great power and flexibility over the entire rev range. In the Mustang, the V-6 produced a healthy 210-horsepower and 240 pound-feet of torque, enough power to nearly match the output of the V-8 Mustang GT from 10 years earlier!

While the 2005 Mustang V-6 didn’t sound as sultry as a V-8 powered Mustang it did have very respectable performance capable of pushing the car to 60 miles an hour in less than seven seconds. It was also a big improvement in the area of refinement, running smoother and quieter than any six-cylinder Mustang in recent memory. For the first time in the car’s history a Mustang with the base engine was no longer a wheezy, unrefined, underpowered penalty box of a car to drive, it was actually a viable alternative to the V-8 for people who didn’t need or want the V-8 but still wanted a fun car that was smooth and had some kick.

Engine Basics

Year2005
VIN CodeN
Cylinders & ConfigV6
Displacement244 cu / 4.0 liters
Power (hp)210 hp @ 5,300 RPM
Torque (lb/ft)240 lb/ft @ 3,500 RPM
Compression9.7:1
TypeSOHC

Other Engine Specs

Firing order1-4-2-5-3-6
Lobe lift intake and exhaust.259 inch
Allowable lobe lift loss.005 inch
Endplay.0003 – .007 inches
Journal diameter1.099 to 1.101 inches
Bearing inside diameter1.102 – 1.104
Journal to bearing oil clearance.002 to .004 (Max .006)

Engine & Other Torque Specifications

All torque specifications provided in this table are those recommended by FORD. If you use special bolts, follow the torque specifications provided by the manufacturer. I recommend that you use the 3 step torque technique where you torque down the bolts in three equal steps. Once you have reached the maximum recommended torque setting, go around one more time. Do not torque in a circular pattern. Always torque cross to cross.

Head bolts

This type of head bolt MUST be replaced! Step 1 = 10 lbs, step 2 = 18 lbs, Step 3 8mm bolts 24 lbs, Step 4 = + 90 degrees, step 5 = + 90 degrees more.

Intake manifold bolts90 inch lbs
Exhaust manifold nuts17
Exhaust pipe to manifold nuts30
Drivebelt tensioner bolt35
Flywheel driveplate boltsIn 2 steps; 10 lbs, then 52 lbs
Front jackshaft sprocket boltsStep 1 = 33 lbs, step 2 + 90 degrees
Rear jackshaft sprocket boltsStep 1 = 15 lbs, step 2 + 90 degrees
Jackshaft chain tensioner bolts80 inch lbs
Jackshaft chain guide bolts168 inch lbs
Jackshaft thrust plate bolts90 inch lbs
Engine mount nuts46
Engine mount bracket to engine block bolts59
Engine mount to chassis52
Upper cam gear bolt
Crank cap bolts
Valve cover bolts89 in lbs
Accessory brackets35
Oil pump drive to engine block168 inch lbs
Oil pump to block bolts168 inch lbs
Oil pump screen to tube89 inch lbs
Oil pan to crankcase reinforcement section80 inch lbs
crankcase reinforcement section to block89 inch lbs
crankcase reinforcement to block threaded inserts27 inch lbs
crankcase reinforcement rear main seal71 inch lbs
rear lower block cradle to transmission bolts35 lbs
Timing chain cassette bolts -right – upper108 in lbs
Timing chain cassette bolts -left – upper108 in lbs
Timing chain cassette bolts -left – lower168 in lbs
camshaft sprocket bolt63
camshaft bearing cap boltsstep 1= 53 in-lbs, step 2 = 144 in lbs
crankshaft pulley bolt (must use new bolts!)33, step 2 = additional 85 degrees

2005 Mustang Engine Information & Specs - 244 Cologne V6 (4.0 L) (2024)

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